ARLU Neo Universal Concealed Hinge Routing System

Precision Milling, Zero Errors: The Modular Router Jig for Invisible Neo Hinges

Achieve sub-millimeter mortise accuracy in minutes with a single universal clamping frame and interchangeable template inserts for Arlu Invisible Neo S5, M6, and L7 hinges.

Eliminate Job-Site Chiseling and Trial-and-Error

Fitting concealed hinges into high-end architectural doors requires absolute accuracy. Hand-chiseling or relying on flimsy, single-use jigs often leads to uneven depths, damaged door veneers, and misaligned hinge pockets that ruin shadow lines.

Enter the ARLU® Neo Universal Hinge Routing System.

Engineered specifically for trade professionals, joiners, and commercial door fitters, this modular routing solution replaces bulky, single-size jigs with one universal base clamping frame. Paired with precision-machined template inserts, it enables clean, step-down router passes for both the deep mortise body and the shallow faceplate recess in a single setup.

How to Configure Your Routing System

1. Universal Base Frame (Milling Template Set): The foundational clamping frame with integrated stop-blocks that mounts directly to left- or right-hand doors and door jambs.
2. Interchangeable Insert Plates: Select the specific template inserts matching your hinge requirements (Neo S5, Neo M6, or Neo L7). Combine multiple insert sizes to handle any door specification on site.

Core Features & Benefits

Durable Site-Ready Construction: Manufactured from anodised aluminum and high-strength composite materials built to withstand heavy daily site use.

Step-Down Routing Accuracy: Simultaneously guides your plunge router for both the deep hinge mortise body cutout and the shallow flush faceplate recess without resetting your frame.

Universal Left & Right Compatibility: Secures firmly to both door edges and door jamb frames across left-handed or right-handed door configurations.

Repeatable Stop-Block Spacing: Integrated stop-blocks allow you to set reference points once for identical, repeatable hinge heights across an entire project floor.

Modular Insert Design: Interchangeable anodized aluminum template inserts let you switch between Neo S5, M6, and L7 sizes instantly without purchasing separate jig frames.

Veneer & Finish Protection: Rigid clamping mechanics prevent router drift, chatter, and veneer tear-out for clean, burr-free pocket edges.

Template Insert Selection Guide

Choose the insert templates required for your door hardware specification:

• Neo S5 Insert: Designed for routing pockets for the compact Neo S5 hinge (minimum door thickness 33mm).
• Neo M6 Insert: Fits the standard residential and commercial Neo M6 hinge (minimum door thickness 36mm).
• Neo L7 Insert: Sized for heavy-duty, large-format Neo L7 hinges (minimum door thickness 40mm).